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Digital Dentures
A complete solution for full digital production.
Dental labs face the increased challenge of recruiting skilled technicians to fulfill growing demands. A digitized workflow helps ease that burden by requiring fewer people to complete tasks and is vital for remote printing production.
HeyGears provides customers with complete solutions so you can worry less about digital production and focus more on growing your business.
Process
1. Scan & Design
Advantage: Labs can use dental CAD software or HeyGears Design to generate digital denture files. They can also use our tray and try-in solutions on the chairside of partner clinics.
Traditional process:3 hours
1 person
30 mins
1 person
30 mins
no people
2. Pre-processing
Advantage: Technicians operating our 3D printers can use the fully automated pre-processing software, Streamflow, for an efficient production process and support.
Manual pre-processing:10 mins
1 person
4 mins
no people
3. Mass 3D Print
Advantage: UltraCraft A2D 4K can produce denture-related applications such as denture bases, denture teeth, individual trays, and try-ins with accuracy and consistency. HiVE automation can further reduce labor and offer 24/7 automated production.
DLP Printing:5 mins
1 person
1 mins
1 person
4. Post-processing & Assembly
Advantage: Our post-processing machines offer a standardized workflow. Look at our guidelines for detailed washing, post-curing, and bonding procedures.
Senior technician:15 mins
1 person
25 mins
1 person
5. Polished Finish
Advantage: Our UltraPrint denture material is compatible with our polishing process. You can upload the digital workflow into your existing workflow by following our detailed guidelines.
Polishing and cleaning:5-8 mins
1 person
A2D 4K Production
A2D 4K is the premier printer from our UltraCraft series, offering exceptional surface quality, large print volume, and 24/7 continuous production. HiVE automation can be paired with the A2D 4K to boost productivity with less human dependency, producing up to 165 denture bases during a 24-hour un-monitored period.
A2D 4K Production Throughput
| Material | Part per platform (full arch) | Print time per platform | 24 hour throughput (standalone) | 24 hour throughput (HiVE combined) |
| Denture Base | 12 | 100 mins | 62 | 165 |
| Denture Teeth | 9 | 40 mins | 108 | 288 |
| Individual Tray | 11 | 52 mins | 104 | 278 |
| Try-in | 12 | 45 mins | 130 | 346 |
*Please refer to the HiVE introduction for more details on our 24/7 production automation solution.
Denture Teeth Options
Direct print denture teeth
CAD/CAM PMMA teeth
Artificial teeth
Direct print denture teeth
CAD/CAM PMMA teeth
Artificial teeth
Materials
UltraPrint Dental Series offers a complete library of materials for denture applications. These materials use a wide range of color tones and are optimized for denture use with high flexural and impact strength.
