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New industrial design possibilities
Ergonomic design
Design languages are no longer limited by injection molding possibilities. It is possible to achieve an organic design for maximum wearing comfort and a futuristic look at the same time.
Unlimited design iterations
Using certain boundary conditions (e.g. the placement of charging connectors), the geometry of the product can morph into unlimited styles for a low cost and efficient iteration.
Design updates even after product launch
Without limitation of injection molding, minor changes such as cobranding designs can surpass the simple logo labeling and achieve geometric design changes for a much more vivid product demonstration.
Complex structural design made possible
Complex structural design made possible
Unique acoustic design achieved through
structural innovation
Physical wind-noise reduction can be realized during the uni-body printing process, and the
acoustic optimization can also be achieved through internal channel printing.
Voice reception channel re-defined
Reduces ambient noise with innovative structures
Freedom of design for acoustic channel
Unleash full potential of acoustic performances
Printed internal fixtures for easy assembly
Printed internal fixtures for easy assembly
“Sandwich-packed” modular design
As a further optimization of the assembly process, a “sandwich” like printed inner structure can be used to hold the central command module (including PCBA, battery and battery control unit) for a “plug and play” production process.
The “sandwich”
structure
Mass 3D printing production
Technology designed for mass production
Utilizing HeyGears’ Mega Lab production center equipped with more than 100 UltraCraft printers located in Guangzhou, China, the mass production of hearable devices can achieve a tolerance of ±0.05 mm with a maximum throughput over 1M pcs per month.
Mass production bridged with customization
Breaking free from modling, 3D printing mass production has no concern for MOQ(minimum order quantity). The flexible production management assigns different printer fleet to produce products of different volumes, from customization to large scale manufacturing.
Product development process redefined
Prototyping and mass production now share the same production method, which means the process engineering gap in between is now bridged as one. As a result, customers are now benefitting from a reduction in product launch cycle of over 75% (8 months compressed to 2 months).
Injection molding
8 months
- Concept design
- 3D prototyping
- Tooling T0
- T1…Tn
- Pre-production
- Mass-production
3D printing production
2months
- Concept design
- 3D prototyping
- 3D pre-production/validation
- 3D mass-production
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