Industries

    Global/English

    Clear Aligner Workflow

    An End-to-end Workflow

    Our clear aligner workflow connects data processing, model production, and automated trimming, to create an end-to-end solution for orthodontics and aligners.

    Auto Pre-processing
    Automated 3D Production
    Automated Trimming

    A Flexible Workflow

    We provide customized aligner workflows for different demands. Whether you're an aligner manufacturer, orthodontic lab, or clinic, you can always find a suitable solution for your case.

    Aligner Manufacturers
    Dental Labs
    Dental Clinics

    Data Collection

    Design

    3D Print

    Thermoforming

    Laser Labeling

    Aligner Trimming

    Digital Clear Aligner Workflow

    Clear Aligner Workflow Functionalities

    Once the files are uploaded to HeyGears Cloud, the files will be processed in batches.

    Powered by an AI algorithms, the automatic trimline identification function achieves a success rate of 90%, significantly reducing the inefficient and manual labeling process.

    Streamflow combines fixture-adding, labeling, nesting, and slicing into an automated workflow that saves time by two-thirds with seventy percent higher processing efficiency during clear aligner data preparation.

    HeyGears Cloud combines OCR results, .nc files, and files for laser engraving into one processing procedure.

    The UltraCraft A2D Ortho + HiVE combo is designed for 24/7 automation and can produce 720* aligner models per day.
    *When using HeyGears' super fast resin for printing standard aligner models.

    Laser labeling can automatically locate the designated labeling file with OCR, reducing the manual label editing process time by 80%.

    Trimline G-code matching is optimized through OCR, increasing production efficiency by 500%.

    Polish and package your clear aligner so it's ready for your patient or shipment.

    Materials Designed for Clear Aligner Production

    Model TF UV 2.0

    The high mechanical stability of the material allows a thinner design of the hollowed model structure, significantly reducing material consumption.

    Model WW UV

    Can be washed with water during post-processing, reducing the management cost for IPA and making the production process safer.

    Model TF UV 2.0 & Model WW UV

    Material Comparison

    ResinModel TF UV 2.0 Model WW UV
    Printing SpeedFastNormal
    Customer ExperienceFriendlyPerfect
    HIVE CompatibleYESYES
    Washing AgentIsopropanolWater
    Post-process CostHigherLower
    Color Tone StabilityHigherLower

    Multiple Trimline Cutting Options

    HeyGears Cloud provides different trimline configurations to satisfy various applications and user preferences.

    • Outlining
    • Offset
    • Concavity Adjustment
    • Lip/Lingual Variation
    Lip/Lingual Variation
    Outlining
    Offset
    Concavity Adjustment
    Lip/Lingual Variation
    Outlining

    Compatible with Various Thermoforming Sheets

    By applying different thermoforming Sheets of various thicknesses, you can produce a wide range of products, including clear aligners, retainers, whitening braces, occlusal splints, night guards, and Perio trays.

    • Clear Aligner

      0.5-0.8 mm

    • Retainer

      1.0 mm

    • Whitening Tray

      1.0 mm

    • Night Guard

      3.0 mm

    • Splint

      3.0 mm

    • Perio Tray

      1.0-3.0 mm

    Perio Tray

    (1.0-3.0 mm)

    Clear Aligner

    (0.5-0.8 mm)

    Retainer

    (1.0 mm)

    Whitening Tray

    (1.0 mm)

    Night Guard

    (3.0 mm)

    Splint

    (3.0 mm)

    Perio Tray

    (1.0-3.0 mm)

    Clear Aligner

    (0.5-0.8 mm)

    Process Control with HeyGears Cloud

    HeyGears Cloud monitors the production process, providing an overview of production management, print job planning, and status checking. The system guarantees data traceability and production visibility.

    Hi there!

    Get the latest offer!