3D digital texturing boosts quality
Through the application of 3D digital texturing, designers can now break free from the traditional flat surface design and create a much more vivid surface finish with no additional cost in production.
By applying our seamless enclosure technique, the boundary line of the shell and upper lid can be eliminated, creating an uniform body finish unlike any other products.
The inner beauty of a product is as important as its external look. Enabled by 3D printing, internal shaping is now made possible to balance aesthetics and functionalities.
Imitating the biological structure of a bird’s nest, HeyGears produced the AR series concept headphone back in 2017. With more than 2771 facets and 164 lattices, this product posed a challenge on traditional headphone design.
Through the application of 3D digital texturing, designers can now break free from the traditional flat surface design and create a much more vivid surface finish with no additional cost in production.
Contrary to traditional manual molding, 3D printing can create physical assembly structures for connectors, speakers and circuit boards. Increasing assembly efficiency by 80%.
Structural optimization through 3D printing can also optimize acoustic performance, for instance the fluid vortex structure to house the dynamic speaker, and the rifling structure for acoustic steability.
As the outer surface of an earphone when wearing, the housing lid projects the character of its user. Through 3D printing, an additional dimension is created to demonstrate characteristics of countless personalities.
HeyGears offers surface treatments of all levels including raw, sand blasted, mildly polished and gloss polished for customers to choose and plug into exsisting production workflow.
Can proceed sanding/polishing
Can proceed to hand-lacquering
Can proceed to auto-lacquering
Can proceed directly to assembly
As a post processing technique used on clear materials with high transparency, the crystal sublimation process creates colored internal structures while maintaining a clear external shell.
Standard lacquering process can sometimes fragile the finished procducts, HeyGears developed a special elastic lacquering process to secure rigidity while increasing the surface elasticity.
HeyGears also provides ear impression scanning services for more exclusive high-end customization and hearing-aid customers.